× Die Bosch D-Jetronic war 1967 die erste Großserien elektronische Einspritzung der Welt. - Bosch's D-Jetronic was the first mass-production electronic fuel injection.

Black smoke poor running

  • Coenhoefsloot
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04 Feb 2023 12:24 #18967
Black smoke poor running wurde erstellt von Coenhoefsloot
I have a problem with the D-Jetronic of my Volvo B30 (3ltr 6 cyl).

When I start it on gas, it cranks but won't run. It emits black smoke and smells strongly of gasoline. On LPG there is no problem, it runs smootly.

I have swapped the MAF sensor, throttle position sensor and the ECU. this has no effect.

The ignition is a 123 ignition with trigger point function. When the motor is running and the trigger points are connected, I do not measure any voltage between the triggerpoints. When I disconnect them I see an alternating voltage (with a simple multimeter.
Unfortunaly I am nog shure how to check the function of the 123 ignition.

Does anyone have an idea what could be the cause of the problem?
I am a bit out of options.

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04 Feb 2023 20:06 #18973
nordfisch antwortete auf Black smoke poor running
Hi Unknown,
Welcome to the forum.
We like to sign our postings here with our first name, This gives the conversation a more personal touch.
Regarding your problems: Did you check the fuel pressure after switching ignition off?
Maybe you have a leakage at the injectors or the cold-start valve.
Please check this at first... then we will proceed.

Regards
Norbert
 

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04 Feb 2023 20:22 #18974
Dr-DJet antwortete auf Black smoke poor running
Hi Unknown,

how is the switchover from gasoline to LPG techically done? Have you verified with chapter 3 and 4 of my compendium that you have correct components installed? Have you measured idle-run CO?

When it comes to a black smoke emitting engine the usual problems typically are:
  1. Wrong components
  2. Vaccum leakage on MAP sensor
  3. No connection to or broken engine temp sensor
  4. Hose to MAP sensor from manifold broken or other vacuum leakages
  5. Broken ECU
  6. Leaking injectors or cold start valve
I do not believe in problems with engine timing or ignition as you say that car runs well on LPG.

 

Viele Schraubergrüße - best regards, Dr-DJet Volker
Workshops D-Jetronic 22.7. Erlangen , 16.9. Frankfurt

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  • Coenhoefsloot
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04 Feb 2023 21:04 #18977
Coenhoefsloot antwortete auf Black smoke poor running
Hi Dr-DJet,

Thans You for responding.

The gasoline to LPG switchover is coordinated by an electronic switch. It starts on gasoline, when the throttle is pushed in and then released it will switch to LPG. The gasoline pump is schut off and the LPG solenoids are activated. I purchased the car like this 7 years ago.

1. Which wrong components You refer to?
2. I did check al components around the intake manifold for leakage . Including the MAP sensor, injectors and hoses. I tested the map sensor and even replaced it.
3. This I will do this tomorrow. (I did check the air temp sensor)
4.checked and in good shape.
5. Replaced by an spare ECU (no effect)
6. I did check fuel presure. 2.2 bar during and after ignition switched off. The injectors give a fine spray, no dripping and give a nice click sound when opening the throttle.

The ignition Will not be the source of the problem, I agree. But the trigger contact might be?

Regards Coen

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04 Feb 2023 21:09 #18978
Coenhoefsloot antwortete auf Black smoke poor running
Hi Norbert,

Thank you for responding. I did responding to your post but I do not see it on the forum? To be sure:

I did check fuel presure. 2.2 bar during and after ignition switched off. The injectors (including the cold start) give a fine spray, no dripping and give a nice click sound when opening the throttle.

Regards Coen

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04 Feb 2023 22:30 #18979
nordfisch antwortete auf Black smoke poor running
Hi Coen,
did you try to run the car on fuel with the LPG.unit totally deactivated?

Regards
Norbert

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05 Feb 2023 00:58 #18981
Dr-DJet antwortete auf Black smoke poor running
Hi Coen,

I want you to check that you have the right ECU and MAP sensor according to the lists in chapter 3 and 4. Please also measure all sensors on ECU connector after removing from ECU.

Somehow your switch from LPG to fuel and back must disable one of the two and let the car run on just the other system. There are various possibilities for that. Tell us please how it is done and how you ensure that LPG injection does not inject when car runs on fuel.

Trigger contacts do not make fuel mixture richer. When saying so I remember that 123 ignition showed a strange behaviour when I tested one for P1800 some years ago. It would create double trigger contact pulses. ECU would stull run properly as it would ignore 2nd impulse as obvious bouncing error. But noise on those lines could make the system do double pulses. I do not say that this happens in your case.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Workshops D-Jetronic 22.7. Erlangen , 16.9. Frankfurt

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05 Feb 2023 08:45 #18982
Coenhoefsloot antwortete auf Black smoke poor running
Hi Dr-DJet,

I will check if the ECU and MAP sensor are suitable according to the list in chapter 3 and 4. Then I will measurenall sensors after removing ECU.
Allso I will check the way the fuel/ lpg switches are executed.

I will be back with the information.

Regards Coen

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05 Feb 2023 08:58 #18983
Coenhoefsloot antwortete auf Black smoke poor running
Hi Norbert,

In fact I did. I was on my way when the LPG level ran low and switched to gasoline. The engineer stalled allmost immediately with black smoke and gasoline smell.
My Son had to tow me to the nearest gasstation (the shame). Luckely he used his Volvo 245 81’ so we did it in style.

But seriously. I have tried to run the engine on gasoline with the LPG hoses disconnected. It did not have any effect regarding the problem.

Regards Coen

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05 Feb 2023 11:54 #18985
Coenhoefsloot antwortete auf Black smoke poor running
Hi Norbert and Dr-DJet,

First thing to do this morning was checkking the motor temperature sensor. It’s located in a way it is hard to see. It turns out the cable was disconnected. After reconnecting te cable the engine did start and run properly.

Probably the cable came loose during replacing the alternator two weeks ago.

I like to thank you both for your effort to resolve the problem.

Regards Coen

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05 Feb 2023 13:12 #18986
nordfisch antwortete auf Black smoke poor running
Hi Coen,
thank you for the information.
The missing sensor leads to such effect only when the engine is warmed up. Starting cold wouldn't be a problem, but the engine would begin to emit black smoke after some kilometers and die.

I wish you all the best with your car.
Norbert

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05 Feb 2023 13:57 #18988
Dr-DJet antwortete auf Black smoke poor running
Hi Coen,

well that was an easy one. It is good to know that problem was solved.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Workshops D-Jetronic 22.7. Erlangen , 16.9. Frankfurt

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