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Die Bosch D-Jetronic war 1967 die erste Großserien elektronische Einspritzung der Welt. - Bosch's D-Jetronic was the first mass-production electronic fuel injection.

D-Jetronic Problem!!!!!

  • dnadanny1
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1 year 4 months ago #18775 by dnadanny1
Replied by dnadanny1 on topic D-Jetronic Problem!!!!!
Thank you for your help! Hope you all have a Merry Christmas ahead! Still have no reply from BOCH ECU customer center. I have came across one ECU repairing workshop online, Oldtimer-Steuergeraete ( www.oldtimer-steuergeraete.de/index.php/...onic/prices-shipping ). I am wondering if anyone here that has experience working with this workshop could share your feedback or comment? Anything I should be aware working with this type of workshop? Thanks!

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1 year 4 months ago - 1 year 4 months ago #18776 by Dr-DJet
Replied by Dr-DJet on topic D-Jetronic Problem!!!!!
Hi,

you should find a workshop that knows each and every function block and the reference values for testing it. Bosch Classic has them and I have them. Several claim to be able to repair but fail to verify if what they have repaired work in spec or not. So I clearly recommend Bosch Classic to you.

To be on the safe side you should find someone with a 350 Mercedes around you and swap ECUs.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107

Workshop D-Jetronic 8.6. (F) & 20.7. (ER), K-Jetronic 29.6. (ER) & 31.8. (F)

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Last edit: 1 year 4 months ago by Dr-DJet.

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1 year 4 months ago #18780 by dnadanny1
Replied by dnadanny1 on topic D-Jetronic Problem!!!!!
Hi, hope you are well! I agree with you that I should send the ECU to BOSH for repairing, and that would be my top priority. However, there are some website issues happened that I am working closely with the BOSH customer service team to solve it right now.

As for swapping 350 Mercedes ECU, it would be difficult to find one in Hong Kong. According to your articles, it seems that you don't recommend people buying ECU on Ebay. Are there any other ways I could get one?

Btw, below are some checking information regarding all the connectors at the ECU:
1) Pin3 (1,5) with no signal
2) Pin 4 (4,8) with signal
3) Pin 5 (6,3) with no signal
4) Pin 6 (7,2) with signal

Do you think the above information is sufficient enough to tell that it is the issue of ECU, so that I don't need to find one ECU to verify it? or would you recommend other checking processes that I could carry out to further verify the ECU problem? Thanks a lot!

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1 year 4 months ago #18781 by Dr-DJet
Replied by Dr-DJet on topic D-Jetronic Problem!!!!!
Hi Danny,

what I can tell you is that your symptoms describe that one branch of PWM in ECU is broken. Provided that this was measured on a running engine.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107

Workshop D-Jetronic 8.6. (F) & 20.7. (ER), K-Jetronic 29.6. (ER) & 31.8. (F)

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1 year 2 months ago #19226 by dnadanny1
Replied by dnadanny1 on topic D-Jetronic Problem!!!!!
Thanks for your help! To your advice, I have sent my ECU to BOSH for repairing. The good news is the ECU has returned and working nice. Thanks for everyone's input, special thanks to Dr.-DJet! This forum has been useful and informative as always!

However, there is one follow-up question here:

After reinstalling the ECU back to the car, the starting and driving experience is great. However, the idling is poor. I tested the exhaust with gas analysis machine, which shows the CO when idling is very lean (~0.5%). Therefore, I tried to adjust the knob clockwise at the ECU. The CO did rise gradually. However, when the knob reaches the end, the CO stays at 1.4%. According to the workshop manual, the CO range should be 1.5%~2%. I have checked the idle contact at the throttle switch is closed, the intake manifold does not leak, and the fuel pressure is 2 bar, so i assume everything else are good,

Can I seek your advice on how can I raise the CO into the standard CO range? or did I miss anything here?

Thanks everyone again! Have a good day

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1 year 2 months ago #19227 by Dr-DJet
Replied by Dr-DJet on topic D-Jetronic Problem!!!!!
Hi,

if it is not the ECU - which you say was repaired by Bosch Classic - then it is MAP sensor. However Bosch Classic also demands and tests your MAP sensor when they repair ECU if I remember correctly.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107

Workshop D-Jetronic 8.6. (F) & 20.7. (ER), K-Jetronic 29.6. (ER) & 31.8. (F)

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