Die Bosch D-Jetronic war 1967 die erste Großserien elektronische Einspritzung der Welt. - Bosch's D-Jetronic was the first mass-production electronic fuel injection.
450 SL in Denmark
- Dr-DJet
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1 month 3 weeks ago #22959
by Dr-DJet
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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Replied by Dr-DJet on topic 450 SL in Denmark
Hi Peter,
how is ignition timing and dwell at 1500 and 3000 rpm? And what vacuum does your MPS see at idle?
how is ignition timing and dwell at 1500 and 3000 rpm? And what vacuum does your MPS see at idle?
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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1 month 2 weeks ago - 1 month 2 weeks ago #22962
by Pcircle
Replied by Pcircle on topic 450 SL in Denmark
Hi Volker,
Here are the readings
Idle 1500 rpm 3000 rpm
Dwell 30 dgr. 30 dgr. 30 dgr.
Timing 1 5 ATDC
Timing 2 15 dgr. BTDC 20 dgr. BTDC
Vacuum 1 12,5 inHg (315 mmHg)
Vacuum 2 16 inHg (410 mmHg)
Timing advance is right on spec and so is dwell at idle, 1500 rpm and 300 rpm.
I have used two different vacuum gauges, and they show different results - see also pictures. I tend to rely mostly on the hand pump version, which is also the one showing the lowest reading. That reading is too low.
With a warm engine I also performed a smoke test to see if there are any obvious vacuum leaks. That did not show anything. No leaks. These tests tell me that my problem is probably not injection or ignition related, but rather mechanically related. Could be many things, such as piston rings, wrong valve clearence, etc. But it points towards a compression test and even better a leak-down test, correct?
Best, Peter
Here are the readings
Idle 1500 rpm 3000 rpm
Dwell 30 dgr. 30 dgr. 30 dgr.
Timing 1 5 ATDC
Timing 2 15 dgr. BTDC 20 dgr. BTDC
Vacuum 1 12,5 inHg (315 mmHg)
Vacuum 2 16 inHg (410 mmHg)
Timing advance is right on spec and so is dwell at idle, 1500 rpm and 300 rpm.
I have used two different vacuum gauges, and they show different results - see also pictures. I tend to rely mostly on the hand pump version, which is also the one showing the lowest reading. That reading is too low.
With a warm engine I also performed a smoke test to see if there are any obvious vacuum leaks. That did not show anything. No leaks. These tests tell me that my problem is probably not injection or ignition related, but rather mechanically related. Could be many things, such as piston rings, wrong valve clearence, etc. But it points towards a compression test and even better a leak-down test, correct?
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Best, Peter
Last edit: 1 month 2 weeks ago by Pcircle.
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1 month 2 weeks ago #22963
by Dr-DJet
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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Replied by Dr-DJet on topic 450 SL in Denmark
Hi Peter,
that vacuum level is too low in idle - even if both pressure gauges are scrap. I use a class 1.0 100mm pressure gauge -1 to 0 Bar.
Either you have a vacuum leakage or piston rings or valves are the issue. You should have >500 mBar at idle. Your vacuum level also makes the MPS signal load to ECU where there is no load.
that vacuum level is too low in idle - even if both pressure gauges are scrap. I use a class 1.0 100mm pressure gauge -1 to 0 Bar.
Either you have a vacuum leakage or piston rings or valves are the issue. You should have >500 mBar at idle. Your vacuum level also makes the MPS signal load to ECU where there is no load.
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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1 month 2 weeks ago - 1 month 2 weeks ago #22964
by Dr-DJet
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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Replied by Dr-DJet on topic 450 SL in Denmark
And yes you should do a pressure-loss test and buy a proper vacuum gauge.
Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)
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Last edit: 1 month 2 weeks ago by Dr-DJet.
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1 month 2 weeks ago #22965
by Pcircle
Replied by Pcircle on topic 450 SL in Denmark
Thanks, Volker. I agree. I have arranged that the car will go to the mechanic next Sunday where he will perform a leak-down test. I'll report back.
Best, Peter
Best, Peter
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1 month 1 week ago - 1 month 1 week ago #23012
by Pcircle
Replied by Pcircle on topic 450 SL in Denmark
Hi Volker et al,
Here are the test results of a compression test. I've enclosed a photo as well, but will table it out here:
Cyl. 1 ==> 10 bar and spark plug looks fine
Cyl. 2 ==> 10 bar but spark plug looks a bit fouled (rich)
Cyl. 3 ==> 11 bar and spark plugs looks fine
Cyl. 4 ==> 10 bar and spark plug looks fine
Cyl. 5 ==> 10,5 bar but spark plug looks a bit fouled (rich)
Cyl. 6 ==> 11 bar and spark plug looks fine
Cyl. 7 ==> 11 bar and spark plug looks fine
Cyl. 8 ==> 10,5 bar but spark plug looks a bit fouled (rich)
It cannot be faulty trigger points as the fouled spark plugs do not sit in the correct groups.
I'm surprised about the compression levels as this is supposed to be a low-compression US-spec engine. Is this normal?
Is the next logic place to look the injectors themselves? I've already made a pressure test and the fuel pressure only drops 0.2 bar after 20 minutes and that is OK. Could it still be that these injectors are stuck open?
What now?
Best, Peter
Here are the test results of a compression test. I've enclosed a photo as well, but will table it out here:
Cyl. 1 ==> 10 bar and spark plug looks fine
Cyl. 2 ==> 10 bar but spark plug looks a bit fouled (rich)
Cyl. 3 ==> 11 bar and spark plugs looks fine
Cyl. 4 ==> 10 bar and spark plug looks fine
Cyl. 5 ==> 10,5 bar but spark plug looks a bit fouled (rich)
Cyl. 6 ==> 11 bar and spark plug looks fine
Cyl. 7 ==> 11 bar and spark plug looks fine
Cyl. 8 ==> 10,5 bar but spark plug looks a bit fouled (rich)
It cannot be faulty trigger points as the fouled spark plugs do not sit in the correct groups.
I'm surprised about the compression levels as this is supposed to be a low-compression US-spec engine. Is this normal?
Is the next logic place to look the injectors themselves? I've already made a pressure test and the fuel pressure only drops 0.2 bar after 20 minutes and that is OK. Could it still be that these injectors are stuck open?
What now?
Best, Peter
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Last edit: 1 month 1 week ago by Pcircle.
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