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Die Bosch D-Jetronic war 1967 die erste Großserien elektronische Einspritzung der Welt. - Bosch's D-Jetronic was the first mass-production electronic fuel injection.

Mercedes 450SL: d-jetronic issues : Enige does not run on all 8 cilinders

  • monnik61
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8 years 9 months ago - 8 years 9 months ago #4993 by monnik61
Hello all,

first I will introduce myself, I am Hans Kloosterman, I live in the Netherlands and I have a Mercedes 450 SL '73 USA. This car is a so called now a days a bi-fuel car or hybrid car. That means my car runs on gasoline and natural gas (LPG) I have bought the car in april 2008.

My original problem was that the motor runs well on gas but not on gasoline.
When I drove 100 km / h, I could switch to gasoline and the car could barely hold the speed. Accellerate was hardly possible..

in 2015 i found it time to fix this is issue for once and for all

My first step was to add some injector cleaner in the gasoline. But this made no difference.
Then I replaced the fuel filter. Also no positive change.

The distributorcap has been replaced and wires of the spark plugs.
The valves were far ingrained that adjustment was no longer possible.
So both cylinder heads are overhauled.
On LPG the car runs well.
The cams of the gebiss were worn and bough the adjustment tool and cams. mention in this forum..
The new cams are mounted and adjusted to 0.5mm. (no an easy job but we did it.)
However, the engine will still not running on all eight cylinders
The injectors are well controlled, but we suspect that they spray too long.

When I start the engine on gasoline, I have a thick black plume of smoke and the engine is not running regularly.

Can anyone give me advise on how I can best continue this quest?

All tips are welcome.

kind regards
Hans kloosterman
Last edit: 8 years 9 months ago by monnik61.

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  • Dr-DJet
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8 years 9 months ago #4994 by Dr-DJet
Hi Hans,

welcome on jetronic.org.

Before I will try to analyze with you what is wrong in D-Jetronic, I would like to understand how your gas injection interferes with D-Jetronic. I guess the gas is injected as a single point injection below throttle flap. Or is it a multipoint injection system. And most interesting how does it inhibit D-Jetronic while running on gas. Does it stop fuel pump or does it inhibit injection via removing +12V from pin 24 of ECU? Somehow it must inhibit ECU. Could also be main injection relay. You must first make sure that the gas system does not interfere with D-Jetronic while running on fuel.

You say it does not run on all cylinders on fuel, Do you know which cylinders are not working? If you do not know, use a good rev counter and remove one spark plug connector with gloves one after the other and look how much revs drop. Should be the same on each cylinder. On cylinders not running it will not drop or drop differently.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)

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8 years 9 months ago #4995 by nordfisch
Hi Hans,
you wrote (and told me via email) the engine is running rich when starting.
Starting the cold engine or the engine in warm condition?

Bad temperature sensors <or wires towards them>, especially the motor-temp-sensor, can richen the mixture so much the the motor dies.
Maybe the reason is situated somewhere else - we need the 'background information' Volker asked for.
We are not so familiar with LPG on classic cars here in Germany. But I know some and own one (not a classic car...).

Is the engine normally being started on LPG?

Regards
Norbert

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8 years 9 months ago #4996 by monnik61
Hi Norbert and Volker,
Thanks for you're swift reply.

The engine starts, whitout any problems, direct on LPG.
On gasoline warm or cold, that does not change anything. the engine runs irregulary. Irregulary is an understatement. if i let go of the gaspedal its stopped
The gas is single point injected just below the airfilter. There is a simple swich on the dasboard G/B. I don't think there is any interference between the two fuel systems.

"And most interesting how does it inhibit D-Jetronic while running on gas. Does it stop fuel pump or does it inhibit injection via removing +12V from pin 24 of ECU? Somehow it must inhibit ECU."
you suggest that it is running on both fuels? I must check the wiring on the car.

I will try the spark plug test to determine which cilinders do not work.
I will have the answers in a couple of days.

I was thinking:
The main axle in the distributer should open and close the triggerpoints. right? If that axle has too much clearence. could that be the problem?

thanks for tips sofar. As a famous actor would say "i'll be back"

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8 years 9 months ago #4997 by Dr-DJet
Hi Hans,

the car will either run on gas or on fuel. So the switch has to inhibit one system and activate the other. You have to find out how that is done and wheter it acivates one and deactivates the other reliably. D-Jetronic must not run while gas is active and vice versa. If gas and D-Jetronic run at the same time, your mixture will be far too rich.

The axle and cams for the trigger points has a lot of tolerance. It should have a lot of play before it prevents an injection group to work. When you tell us which cylinders work and which don't, we will be able to see whether it is linked to an injection group.

Viele Schraubergrüße - best regards, Dr-DJet Volker
Alles für den Mercedes-Benz R/C 107 und W116 in der SLpedia Sternzeit 107
Workshops Heizung/Klima 10.5.(HU), D-Jetronic 28.6.(F),20.9.(ER), K-Jetronic 31.5.(ER),23.8.(F)

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8 years 9 months ago #4998 by monnik61
Hi Volker,
That makes sense. I will try to get the answers.
The car is located on the other site of my town in a garagebox. So I do not have the car besides me.
I hope in the weekend to make some "Quality time" with my car and do some testing and report back to this forum.

Thanks for you're help sofar.

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